Microdispensing in precision mechanics: Precision at the highest level

Precision plays an important role in precision mechanics. Microdispensing makes it possible to place the smallest quantities of liquids or pastes exactly where they are needed. ARCOZ, as the exclusive representative for VERMES Microdispensing products in Switzerland, offers modern solutions for this task.

Key Takeaways

 

  • Micro-dosing enables precise placement of the smallest amounts of material
  • As an exclusive VERMES partner, ARCOZ offers cutting-edge technology
  • Different systems for different viscosities and applications
  • Applications range from electronics to medical technology
  • Advantages: Material savings, increased efficiency, reproducibility
  • Future trends: integration in Industry 4.0, miniaturization

Table of Contents

Let's take a look at the various technologies and applications of microdispensing in precision mechanics.

1. the Micro Dispensing System MDS 3050: the all-rounder for industrial applications

The MDS 3050 is ideal for industrial applications where precision and reliability are crucial. Imagine having to apply a tiny drop of adhesive to a component barely larger than a grain of sand - the MDS 3050 can do this with the highest accuracy. A key benefit of the system is that it is quick and easy to set up, leaving technicians more time for production. In addition, the MDS 3050 is able to process different materials with different viscosities, making it particularly versatile.MDS 3050 Micro Dispensing System

2. MDS 3020: Non-contact precision thanks to piezo technology

The MDS 3020 uses advanced piezo technology to apply liquids precisely and contact-less . Imagine being able to position drops of water so precisely that you could create a miniature painting - that's how accurate the MDS 3020 is, capable of creating specific patterns, almost like an extremely accurate liquid printer.

This technology is particularly advantageous in electronics production, where even the smallest errors can have a major impact. Non-contact dispensing prevents contamination and enables the processing of sensitive materials. In addition, the MDS 3020 is both fast and precise, making it ideal for use in fast production lines.

 

MDS 3020 Micro Dispensing System

3. MDS 3200⁺: Advanced technology for viscous materials

The MDS 3200⁺ is Special designed for materials with medium to high viscosity. Imagine having to apply honey or toothpaste in precise, tiny quantities - that's exactly what this system is designed for.

A significant advantage of the MDS 3200⁺ is its cost efficiency thanks to its high precision. It minimizes material waste and thus helps to save valuable resources. The system's advanced technology allows exact control, even with very viscous materials.

The MDS 3200⁺ is frequently used in the automotive industry and in the manufacture of medical products, where precise dispensing of viscous materials is essential. It is ideal for applying sealants, adhesives and thermally conductive pastes.

 

MDS 3200⁺ Micro Dispensing System

4th MDS 1560: Versatility in microdosing

The MDS 1560 is like a Swiss army knife among microdosing systems - versatile and suitable for numerous applications.

Thanks to the innovative DST technology (Dynamic Shockwave Technology), it achieves outstanding results with a wide variety of materials. Imagine having a magic wand that places every liquid precisely where it is needed - that's how the MDS 1560 works.

This system is frequently used in the electronics industry, for example for the precise application of solder paste or for bonding sensitive components. The high flexibility of the MDS 1560 is particularly valuable in production environments where it is necessary to switch regularly between different materials and applications. It works extremely reliably and can be easily integrated into existing production lines.

5. MDS 3250⁺FC: The specialist for high-viscosity materials

The MDS 3250⁺FC is the ideal solution for extremely viscous materials. Thanks to its powerful piezo technology, the system enables precise dispensing of even the most viscous materials.

Imagine you have to apply chewing gum in precisely defined, tiny quantities - as challenging as this task may be, the MDS 3250⁺FC masters it effortlessly. The highly developed technology allows precise control, even with particularly viscous materials.

This system is often used in the automotive industry, for example for the precise application of sealants or adhesives. It is particularly suitable for applications where high accuracy and speed are required. With its robustness and reliability, the MDS 3250⁺FC is ideally suited to demanding industrial environments.

 

MDS 3250⁺FC Micro Dispensing System

6. application areas of microdispensing in precision mechanics

Micro dispensing is used in numerous areas of precision mechanics. In electronics production, it is used for bonding, sealing and underfilling components. Imagine how tiny the components in your smartphone are - each of these elements must be precisely bonded and protected.

In the optical industry, micro-dispensing systems are used for precise coating, for example for spectacle or camera lenses, whose coatings must be wafer-thin and absolutely uniform.

The range of applications demonstrates the importance of microdispensing in modern manufacturing. From the watchmaking industry to medical technology - microdispensing systems are used wherever maximum precision is required.

Microdispensing systems are used in the automotive industry to apply sealants, adhesives and lubricants. The accuracy of these systems contributes significantly to the quality and durability of vehicle components.

Microdispensing also plays a central role in aerospace technology. Special materials are processed here that have to function reliably under extreme conditions. The precise dosing of these materials is essential for the safety and functionality of the components.

7 Advantages of microdispensing in precision manufacturing

Microdispensing offers numerous advantages. One of the most important is material savings: precise dosing of only the required quantity avoids material waste. This is not only environmentally friendly, but also reduces costs.

Another major advantage is the increased efficiency. Micro dispensing systems work quickly and extremely precisely, which significantly increases production speed. Imagine having to place thousands of tiny dots of glue by hand - a Micro Dispensing System does this in a fraction of the time.

Reproducibility is just as important: each dosing step is carried out in exactly the same way, ensuring consistently high quality. This is particularly relevant in areas such as medical technology, where even the smallest errors could have serious consequences.

Material savings

Avoids waste through precise dosing

Increased efficiency

Increases production speed through fast and precise work

Reproducibility

Ensures consistently high quality through exact repeatability

Cost savings

Reduces costs through optimized use of materials

8 ARCOZ AG as exclusive VERMES partner: Our services

As the exclusive representative of VERMES Microdispensing products in Switzerland, ARCOZ offers comprehensive services in the field of microdispensing. Our experienced team will advise you on the selection of the right system for your specific requirements.

Imagine you are faced with the challenge of developing a new product and are unsure which dosing system is best suited. This is where we come in. We analyze your needs and recommend the most optimal solution that is precisely tailored to your requirements.

We also offer comprehensive support with installation and training. With ARCOZ, you have a personal microdosing expert at your side to ensure that you can exploit the full potential of your microdosing systems.

We also offer regular maintenance and service to ensure the longevity and continued performance of your systems. Our technical support is always available to help you solve any problems quickly and efficiently.

We also keep you up to date with the latest developments and innovations in the field of microdosing. Through targeted training and workshops, we ensure that your employees are always familiar with the latest technologies and methods in order to achieve optimum results.

9. future prospects: trends in microdispensing for precision mechanics

The world of microdispensing is constantly evolving. One important trend is integration into Industry 4.0 concepts. Imagine your dosing systems communicating directly with other machines and automatically adapting to changes in the production process.

Another exciting trend is the ongoing miniaturization. Dosing systems are becoming smaller and more precise, which opens up new application possibilities. Perhaps in the future we will see microdosing systems that are so small that they can be built into medical implants.

New materials also play an important role. With the development of increasingly specialized materials, dispensing systems must also evolve in order to process them accurately.

Automation and artificial intelligence will play an even greater role in the future. Self-learning systems could optimize dosing parameters in real time and thus further increase efficiency and accuracy.

Another trend is the development of more environmentally friendly dosing systems. This includes both the use of sustainable materials in production and the optimization of systems for lower energy consumption.

Future trends in microdosing
Industry 4.0 integration
Miniaturization
New materials
Increased precision

Conclusion: Microdispensing as a key technology in precision mechanics

The world of microdispensing is subject to continuous change, with several trends driving further development. One major trend is the integration of microdispensing systems into Industry 4.0 concepts. Imagine your dosing systems being able to communicate directly with other machines and automatically adapt to changes in the production process, significantly increasing efficiency and flexibility.

Another exciting trend is the ongoing miniaturization. Microdosing systems are becoming smaller and more precise, which opens up new application possibilities. In the future, we could see dosing systems that are so compact that they can be integrated into medical implants for precise dosing.

The development of new materials also plays an important role. In view of increasingly specialized materials, dosing systems must also be further developed in order to be able to process them with maximum precision. This presents a challenge, but at the same time opens up innovative possibilities for microdispensing.

Automation and the use of artificial intelligence will play an increasingly important role. Self-learning systems could optimize dosing parameters in real time, which would not only further increase efficiency but also accuracy.

Last but not least, there is a clear trend towards more environmentally friendly dosing systems. This includes both the use of sustainable materials in production and the optimization of systems for reduced energy consumption in order to improve the environmental footprint of microdispensing.